Electrical Testing – The Complete BS 7671 Guide to Every Test Type
A practical reference covering every electrical test required by BS 7671 – procedures, required values, pass/fail criteria, and the mistakes that catch people out.
BS 7671 requires a defined sequence of tests on every new installation, alteration and periodic inspection. Each test has specific procedures, minimum or maximum acceptable values, and common pitfalls that lead to incorrect results or failed inspections.
This guide covers every test type in the order they should be carried out, with the actual values and criteria you need on site. Whether you are preparing for your 2391 inspection and testing exam, brushing up after a break, or just want a quick reference while working, this page covers it all.
If you are looking for electrical testing software that handles all of these tests in a single app, iCertifi records every result covered below and checks compliance automatically.
Test Sequence - BS 7671 Required Order
BS 7671 Regulations 643.2 to 643.11 specify that tests must be carried out in a particular sequence. This is not optional – the order matters because later tests depend on the results of earlier ones. Testing out of sequence can produce misleading results or create safety risks.
Required Sequence
1. Continuity of protective conductors (including main and supplementary bonding)
2. Continuity of ring final circuit conductors
3. Insulation resistance
4. Polarity
5. Earth fault loop impedance (Ze and Zs)
6. Prospective fault current (PFC)
7. RCD performance
8. Functional testing
1. Continuity Testing (R1+R2)
What it confirms: That protective conductors (CPCs) provide a continuous path back to the source, and that ring final circuits are correctly wired without interconnections or breaks.
How it works: A low-resistance ohmmeter is used to measure the resistance of protective conductors. For R1+R2 testing, the line conductor and CPC are linked at the consumer unit and measured at each point on the circuit. This gives the total resistance of the line conductor plus the CPC for that circuit.
For ring final circuits: Three measurements are taken – end-to-end resistance of the line ring (r1), end-to-end resistance of the neutral ring (rn), and end-to-end resistance of the CPC ring (r2). The line and CPC are then cross-connected and measured at each socket. Each reading should be approximately (r1+r2)/4 at the midpoint, increasing equally toward each end.
Pass criteria: The R1+R2 value must be low enough that, when added to Ze, the total Zs does not exceed the maximum permissible value for the protective device on that circuit. There is no single pass/fail number – it depends on the circuit length, conductor size and protective device.
Common mistakes: Forgetting to null the test leads before measuring. Not cross-connecting correctly on ring circuits. Confusing r1 and r2 end-to-end values. Testing at the wrong points. Using a meter that does not comply with BS EN 61557.
2. Insulation Resistance Testing
What it confirms: That the insulation between live conductors and between live conductors and earth is adequate to prevent leakage current and reduce the risk of electric shock or fire.
How it works: An insulation resistance tester applies a DC voltage between the conductors being tested and measures the resistance of the insulation in megaohms (MOhm).
Required Test Voltages and Minimum Values
| Circuit voltage | Test voltage | Minimum IR |
| SELV and PELV | 250 V DC | 0.5 MOhm |
| Up to 500 V (inc. 230 V) | 500 V DC | 1.0 MOhm |
| Above 500 V | 1000 V DC | 1.0 MOhm |
Tests required: Line to earth, neutral to earth, and line to neutral. Where circuits share a distribution board, they can be tested together (all lines connected, all neutrals connected) to save time. If the grouped reading is below the minimum, individual circuits must be tested separately to identify the fault.
Common mistakes: Leaving electronic equipment connected during testing (SPDs, RCDs with electronic components, LED drivers can be damaged by the test voltage). Not disconnecting surge protection devices. Testing with lamps or appliances still connected, which gives artificially low readings. Forgetting to check the test instrument lead resistance and battery condition.
3. Polarity Testing
What it confirms: That single-pole switching devices are connected in the line conductor only. That centre-contact bayonet and Edison screw lampholders have the line connected to the correct terminal. That socket-outlets and other accessories are correctly wired.
How it works: Polarity is normally confirmed during the R1+R2 continuity test – if the reading at a socket or accessory is correct, it proves polarity is correct because the test was taken between the line conductor and CPC linked at the board. Dedicated polarity checks using a voltage indicator or approved test lamp are also carried out during live testing.
Pass criteria: Binary pass/fail – polarity is either correct or incorrect. Any reversed polarity is a C1 (Danger present) coded defect on an EICR and must be rectified immediately.
Common mistakes: Assuming polarity is correct because the circuit works. Not checking Edison screw lampholders (the outer thread must be connected to neutral). Missing crossed polarity in spurs taken from ring circuits.
4. Earth Fault Loop Impedance (Ze and Zs)
What it confirms: That the earth fault loop impedance is low enough for the protective device to disconnect the supply within the required time in the event of a fault to earth.
Ze (external earth fault loop impedance): Measured at the origin of the installation with the main earthing conductor disconnected from the MET. This gives the impedance of the supply transformer winding, the line conductor from the supply, and the return path via earth. Typical Ze values for UK supplies: TN-C-S (PME) = 0.35 ohm max, TN-S = 0.8 ohm max, TT = varies widely (can be 20 ohm or more).
Zs (total earth fault loop impedance): Measured at each point of utilisation (socket, light fitting, etc). Zs = Ze + R1 + R2 for that circuit. The measured Zs must not exceed the maximum permissible value for the protective device type and rating. These values are found in BS 7671 Tables 41.2 to 41.6.
Example Maximum Zs Values (BS 60898 Type B MCB, 0.4s)
| Rating | 6 A | 10 A | 16 A | 20 A | 32 A |
| Max Zs | 7.67 | 4.60 | 2.87 | 2.30 | 1.44 |
Note: These are the maximum values at the operating temperature of the conductor. When testing on a cold installation, apply the 0.8 correction factor to the tabulated value to get the maximum measured Zs. For example, a 32 A Type B MCB has a tabulated Zs of 1.44 ohm, so the maximum measured Zs on a cold circuit should not exceed 1.44 x 0.8 = 1.15 ohm.
Common mistakes: Not applying the 0.8 correction factor for ambient temperature. Recording Ze with the main earth still connected (which gives a parallel path reading, not the true Ze). Confusing Zs with Ze. Not checking Zs at the furthest point on the circuit.
5. RCD Testing
What it confirms: That residual current devices operate within the required time at their rated residual operating current, and do not trip at 50% of rated current (to confirm discrimination and avoid nuisance tripping).
How it works: An RCD tester injects a known current between line and earth on the load side of the RCD and measures the time taken for the device to trip.
RCD Trip Time Requirements (General Type, BS EN 61008/61009)
| Test current | Maximum trip time | Expected result |
| 50% of rated (e.g. 15 mA for 30 mA RCD) | Should NOT trip | No trip = pass |
| 1x rated (e.g. 30 mA) | 300 ms | Trip within 300 ms |
| 5x rated (e.g. 150 mA) | 40 ms | Optional – see note |
Amendment 2 (2022) change: BS 7671:2018+A2:2022 no longer requires testing at 5x rated residual operating current for RCDs where IΔn is 30 mA or less. This is because RCDs are rated for a finite number of operations and frequent 5x testing shortens their service life. The manufacturer may declare a test current of 250 mA instead of 150 mA for the 40 ms trip time test. The 5x test remains optional for fault-finding but is no longer mandatory.
Common mistakes: Not testing on both half-cycles (0 degrees and 180 degrees) – the longest trip time from the two tests is the one recorded. Forgetting to reset the RCD between tests. Testing RCDs that protect IT equipment without warning the client that devices may lose power. Carrying out excessive 5x tests unnecessarily, which shortens the RCD operational life.
6. Prospective Fault Current (PFC)
What it confirms: That the prospective fault current at every relevant point does not exceed the rated short circuit capacity of the protective devices installed.
How it works: PFC is measured at the origin of the installation using a loop impedance tester. Both line-to-neutral (Ipf) and line-to-earth prospective fault currents are measured. The higher of the two values is the one that matters. This must be recorded on the certificate.
Pass criteria: The measured PFC must not exceed the rated short circuit capacity (Icn or Ica) of the protective devices. Most domestic MCBs to BS 60898 have a rated short circuit capacity of 6 kA. If PFC exceeds this, devices with a higher rating are required.
7. Functional Testing
What it confirms: That assemblies, switchgear, controls, interlocks and other devices operate correctly and are properly mounted and adjusted.
This includes operating RCD test buttons, checking isolator switches function correctly, verifying that circuit breakers can be manually tripped and reset, and confirming that any interlocking or control systems work as intended. While not a measured test with pass/fail values, functional testing is a BS 7671 requirement and must be recorded.
Recording Test Results - Paper vs Electrical Testing Software
Every result above needs to be accurately recorded against the correct circuit on the correct certificate. On paper, that means columns of handwritten values that are easy to misread, easy to miss, and impossible to validate until someone reviews them manually.
Electrical testing software removes the transcription step entirely. An electrical testing app like iCertifi records R1+R2, insulation resistance, Zs, RCD trip times and all other results directly against each circuit on site. It checks Zs values against the maximum permissible for the protective device. It flags missing results. It generates the complete certificate as a PDF without any office admin.
iCertifi also includes Test Vision, which photographs your test meter display and populates the certificate fields automatically – regardless of whether you use a Megger, Fluke, Kewtech or Metrel instrument. That eliminates manual entry for continuity testing, insulation resistance testing, earth fault loop impedance testing and RCD testing entirely.
Frequently Asked Questions
What order should electrical tests be carried out in?
What is the minimum insulation resistance value for a 230 V circuit?
What is the 0.8 correction factor for Zs testing?
What RCD trip times should I expect?
What is the difference between Ze and Zs?
Is there an electrical testing app that handles all these tests?
Record Every Test Result in One App
Continuity, insulation resistance, Zs, RCD, PFC – all on one certificate, checked automatically.